80 x 120 Metal Building

80 x 120 Metal Building: Cost & Size Guide

Quick Answer: 80x120 Metal Building

An 80x120 metal building gives you 9,600 square feet of clear-span space, enough for a warehouse, fleet shop, hangar or multi-bay workshop with no columns in the way. At a 14 ft eave the kit runs $67,200–$211,200 ($7–$22 per sq ft), and the installed building runs $174,600–$450,300 ($18–$47 per sq ft). Slab, erection, site work and permit make up the difference. Each extra foot of wall height adds roughly 3% to the kit, and the article prices every height from 14 to 24 ft.

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Aerial view of a red 80 x 120 metal building beside a farm field, with a tractor and grain bins nearby.

Finding 9,600 square feet of usable space without blowing your budget is a real challenge. Stick-frame or masonry at this scale takes a long time to build, and interior support columns eat into the floor plan right when you need it most. That hurts whether you are staging inventory, parking equipment or running a production line.

An 80x120 metal building solves that with pre-engineered steel. Clear-span framing leaves the full floor open, with no columns in the way. This guide covers what the 80x120 metal building costs, what the price does at taller walls, and what to check before you request a single quote. It is written for anyone pricing a warehouse, a fleet shop, a hangar or a large workshop.

9,600Square feet total
$67,200–$211,200Kit, materials only
$174,600–$450,300Installed
$18–$47Installed, per sq ft

Orange and tan 80x120 metal building with roll-up door, parking lot, and mountain backdrop.

Why an 80 x 120 Metal Building Is the Smart Choice

Structural Advantages

Steel framing on an 80x120 metal building is engineered for the loads at your address. Wind, snow and seismic values differ from one site to the next, so the manufacturer sizes the frame to your numbers rather than to a national average. Pre-engineered parts arrive ready to bolt together, which keeps the erection schedule short.

Clear-Span Means More Usable Floor Space

An 80x120 metal building with true clear-span engineering gives you the entire 9,600 square feet without a single interior post. That flexibility matters most when your layout changes over time, whether you add racking, a production line or more vehicle bays.

Economic Benefits

Fast erection cuts labor time, and steel needs little upkeep. Those two facts are why an 80x120 metal building shows up so often on warehouse and fleet projects. The cost sections below put real numbers on both.

Go Longer Before You Go Wider

If the budget is tight, extending the length is usually gentler on the price than adding width. A wider clear span needs heavier steel to carry the roof. Ask each supplier to quote both layouts.

Small plane parked outside a gray metal hangar with snow-capped mountains behind it.

Sizing Your 80 x 120 Metal Building

Warehouse and Industrial Space Requirements

Your use should drive every dimension of an 80x120 metal building. A warehouse with forklift traffic needs different clearance than a workshop or an aircraft hangar. Eave height matters as much as the footprint on an 80x120 metal building, since taller walls allow mezzanines, larger doors and stacked storage.

Equipment access and racking usually call for taller walls, and the table in the next section runs from 14 ft to 24 ft. A hangar needs enough clear height and door width for a wingspan. Manufacturing floors with overhead cranes need even more vertical clearance, planned from day one.

Popular Building Sizes

Most buyers weigh an 80x120 against the 80x80 metal building and the 75x100 metal building below it, and the 100x120 metal building above.

Above 3,000 square feet the kit band is the same $7–$22 per square foot at every size. So the total grows with area, and the choice comes down to how much floor you actually need.

Aerial view of a red metal building with cupolas, a truck and horse trailer parked outside, surrounded by fall foliage.

80 x 120 Metal Building Features and Popular Uses

An 80x120 metal building comes with a set of standard features before you start customizing. Here is what to expect in the kit.

Standard Features

  • Primary framing engineered to the wind and snow loads at your address
  • Steel wall and roof panels that do not burn
  • Walls and roof that accept the insulation thickness you choose
  • Gutters and downspouts to move water away from the foundation
  • Open clear-span layout with no interior columns across the 80-foot width
  • Galvanized or Galvalume coating on the panels to resist rust

Popular Uses for an 80 x 120 Metal Building

Light aircraft hangar: An 80x120 metal building stores small aircraft and still gives mechanics room to work. Wide bi-fold or hydraulic doors clear typical wingspans. Our aircraft hangar layout planner helps you map door placement and taxiway clearance before you order.

Auto repair or fleet shop: A big repair shop needs room for several vehicles, moving mechanics and organized parts storage. The footprint fits multiple service bays plus a parts and tool area without feeling cramped.

Warehouse or distribution space: Clear-span framing supports flexible racking and open forklift lanes. Businesses outgrowing a smaller facility often step straight to an 80x120 metal building. See our metal building warehouse guide for layout ideas.

Shop house: Some owners of an 80x120 metal building put a workshop at one end and finished living space at the other. That adds plumbing, a septic or sewer tie-in and a residential permit path, so price it as a separate budget. Our garage with living quarters guide covers the layouts.

Office or commercial space: With insulation and interior liner panels, part of the footprint converts to offices or a showroom. Many owners split the floor between shop and finished space.

Tan metal building with open bay door, a combine and flatbed truck parked outside amid orchard rows.

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Complete Cost Breakdown for an 80 x 120 Metal Building

Base Building Costs

The price you see advertised is almost always the kit alone: the steel frame, panels, trim and fasteners. It leaves out the slab, the crew, site work and the permit. Those lines are where budgets go sideways.

For 9,600 square feet the kit runs $7–$22 per square foot, or $67,200–$211,200. Installed, the five lines below add up to $174,600–$450,300. That is about $18–$47 per square foot. Each total is the sum of its lines.

LineHow it is figuredRange for an 80x120
Building kit$7–$22 per sq ft$67,200–$211,200
Concrete slab, 4-inch$6–$12 per sq ft$57,600–$115,200
Erection$5–$12 per sq ft$48,000–$115,200
Site preparationTotal, varies by lot$1,300–$5,600
PermitTotal, varies by jurisdiction$500–$3,100
Installed totalSum of the lines$174,600–$450,300

These are national ranges for an 80x120 metal building. The low end is a plain building on a level lot with a rural crew. The high end is a heavy-load building on a tight site. Your exact figure comes from quotes for your address.

80x120 metal building prices by eave height

Every price above is for a 14 ft eave, the shortest wall in the table. Taller walls cost more. Each extra foot of eave adds roughly 3% to the kit. The slab, site work and permit do not change with height, so the installed total climbs more slowly. Size is written width by length by eave: an 80x120x20 is 80 ft wide, 120 ft long, with 20 ft walls.

BuildingTallest doorKitInstalled
80x120x1412 ft$67,200–$211,200$174,600–$450,300
80x120x1614 ft$71,200–$223,900$178,600–$463,000
80x120x1816 ft$75,300–$236,500$182,700–$475,600
80x120x2018 ft$79,300–$249,200$186,700–$488,300
80x120x2220 ft$83,300–$261,900$190,700–$501,000
80x120x2422 ft$87,400–$274,600$194,800–$513,700

The tallest door is about 2 ft below the eave, because the header and the door's own mechanism take that space. On the tallest walls, erection itself can run $15–$18 per square foot when a crane is needed. That is heavier than the band in the table, so ask for it by name.

Optional Upgrades

Once the base numbers look solid, you can layer in the extras that turn a shell into a working building.

Common Upgrades and Add-Ons

  • Doors: quoted per opening, since size, type and count change the price
  • Spray foam insulation: $1.00–$4.50 per sq ft
  • Drywall interior for offices: $1.50–$3.50 per sq ft
  • Electrical and HVAC: quoted by an electrician and an HVAC contractor, because the usual published ranges are for small buildings
  • Plumbing: needs a plumber's quote
  • Loading docks, overhead cranes, liner panels and standing seam roofs: priced per project by the supplier

Add-ons can move a project well above the base kit, so build them into the budget early rather than bolting them on later.

Gray metal building with roll-up door, man door and windows, two pickup trucks parked outside on gravel.

What Moves the Price Up or Down

The kit spread for an 80x120 metal building, $67,200 to $211,200, is wide because several choices stack. Knowing them lets you steer toward the low end without giving up what you need.

What pushes a kit toward the top of its range

  • Red iron primary frames rather than a lighter truss frame
  • Taller eaves, at about 3% per foot
  • More and larger doors
  • Stamped drawings for a heavy snow or hurricane rating, which ran about 20% higher for the same size
  • Painted panels and insulation

Labor moves too. Metro and coastal crews charge 25% to 40% more than rural ones. The site matters as well: a flat, dry lot with truck access sits near the low end of the $1,300–$5,600 site line.

Aerial view of a white metal building with a box truck backed into a loading dock, surrounded by autumn trees and farmland.

Slab, Site Work and Permits

The slab is the biggest line after the kit. At $6–$12 per square foot it runs $57,600–$115,200 for this footprint. Soil, frost depth and the loads you plan to put on the floor all change the thickness and reinforcement, so a heavy-equipment floor costs more than a storage floor.

Frost depth is set locally. It runs from about 12 inches in southern states to 42 inches or more in the north, so no single national footing depth applies. Your engineer's drawings will state it.

Almost every U.S. jurisdiction requires a permit for an 80x120 metal building. The permit line is $500–$3,100, and rules vary by state and county. Pre-engineered packages typically come with drawings sealed by a licensed engineer. Check with your local building department early, and read the International Code Council material on the model code your area enforces.

Tan metal building with two roll-up doors, a man door and four windows, truck and trailer parked outside.

Insulation and Climate Control

Steel framing conducts heat past the insulation between the framing members. Because of that, most current energy codes call for a continuous layer over the frame as well. The DOE Building Energy Codes Program publishes the climate-zone map and compliance tools.

Spray foam runs $1.00–$4.50 per square foot. A building that stays cold in winter can also sweat inside. In an 80x120 metal building that is a vapor and ventilation design question, not a flaw in the steel. Your supplier should address it in the quote.

Green metal building in snow with a tractor and grain cart parked beside its open door.

DIY vs. Professional Installation

Erecting an 80x120 metal building kit yourself can cut the erection line if you have the crew and the equipment. You need a crane or telehandler and several days of coordinated labor. An 80x120 metal building is far outside realistic DIY territory for most owners. At 9,600 square feet this is a job for a trained crew, not a weekend.

Professional erectors know local code requirements, which lowers the risk of a failed inspection. Most manufacturers still require an engineer to stamp the foundation plans, whoever erects the shell. Budget the full $5–$12 per square foot erection band when you compare quotes.

Know the Real Risks of DIY Erection at This Scale

Steel framing sections for an 80x120 metal building are heavy, and misjudging a lift can cause serious injury. A botched erection can also trigger a failed inspection. Read the OSHA steel erection rules before anyone climbs a frame.

Aerial view of a white metal building with a semi truck backed into a loading dock.

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Frequently Asked Questions

How much does an 80x120 metal building cost?

An 80x120 metal building costs $67,200 to $211,200 for the kit alone, or $174,600 to $450,300 installed, at a 14 ft eave. That is $18 to $47 per square foot installed. Steel frame type, doors, insulation and your region set where you land in the range.

How much does an 80x120x20 metal building cost?

An 80x120x20 costs $79,300 to $249,200 for the kit and $186,700 to $488,300 installed. The slab, site work and permit stay the same as at a 14 ft eave, so the installed total rises more slowly than the kit.

What size building do I actually need?

It depends on use. A warehouse with forklift traffic or a manufacturing floor often fits in 9,600 square feet. A smaller shop may only need an 80x80 or 75x100. Run a few dimensions through our metal building cost estimator to compare.

Does an 80x120 metal building need a concrete floor?

Most projects of this size get a concrete slab for stability and durability. A 4-inch slab runs $6 to $12 per square foot, or $57,600 to $115,200 for this footprint. Some agricultural buildings use a gravel or compacted floor instead.

How many doors can I add?

Most kits this size support several roll-up doors, walk-in doors and larger bi-fold or hydraulic doors. Doors are quoted per opening. Plan the layout early, because it affects both cost and the framing around each opening.

How long does it take to build an 80x120 metal building?

Kit manufacturing and delivery usually take 4 to 8 weeks after you order. Erection for a building this size takes several weeks with an experienced crew. Permits and engineering approval can add more before construction starts.

How do I protect an 80x120 metal building from rust?

Panels come with a galvanized or Galvalume coating. Galvalume generally outperforms galvanized in most climates, but galvanized is the better choice for livestock buildings, where ammonia attacks Galvalume. A factory-applied paint finish adds protection in humid or coastal air.

Is an 80x120 steel building the same as a pole barn?

No. People search "pole barn" for a big open building, but a pole barn is a post-frame system built on wood posts. The prices on this page are for a pre-engineered steel building, which clear-spans the 80 ft width with no interior posts.

Do I need a permit for an 80x120 metal building?

Almost every U.S. jurisdiction requires one for a building this size. The permit line is $500 to $3,100, and the rules vary by state and county. Check with your local building department early to avoid delays.

White metal building with green roof and roll-up door, truck with plow parked outside in snow.

The Bottom Line on Your 80 x 120 Metal Building

An 80x120 metal building gives you 9,600 square feet of flexible space. The kit runs $67,200–$211,200 and the installed building $174,600–$450,300 at a 14 ft eave. Taller walls add roughly 3% per foot to the kit, and the table shows the exact figure at each height.

Your next step is simple. Decide how tall the walls need to be, then compare quotes from a few suppliers. Ask about steel gauge and what is included, and confirm your local code requirements before you sign.

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